PULSA ECO is a semi-automatic advanced thermal impulse sealing machine for welding all kinds of technical textiles.

PULSA ECO is available in several standard versions differing in the width of the working area ex.: 320, 500, 600, 720 cm

PULSA ECO is a welding machine designed for technical textiles with a precision controlled welding parameters and manual functions for folding, overlapping, hem pockets, reinforcements, zippers and profiles.

The multistep sealing control process creates the best looking and strongest seams with ease and simplicity of use and full operator ergonomics.

• PVC laminated fabrics
• Vinyl coated fabrics, Vinyl Films
• Polyurethane (PU) coated fabrics, Polyurethane films
• Polypropylene-coated fabrics
• Polyethylene (PE)
• Thermoplastic
• Rubber fabrics (PE)
• Acrylics

• Excellent use with PVC, PE, PU, Acrylics – basically all coated thermoplastic fabrics, woven and non-woven
• Standard available weld lengths are 320 cm, 430 cm, 600 cm
• Welding seam widths: 8, 10, 15, 25 mm
• Manual folding, welding, overlap joining, Zippers, PVC profiles and reinforcements, stick / slat insertion with special tools – up to 320 cm long!
• Compact designed, opened design machine for better visibility of work space
• PLC controlled heating and cooling cycles for consistent welds
• Precision PLC temperature control (± 3 °C)
• Welding of pockets and hems with the use of simple folding tools
• Individual temperature control of upper and lower welding bars
• Universal use for welding seams in banners, sign, awnings, roller blinds, etc
• Optional lasers for ease of fabric positioning
• Advanced safety features with pressure switch and optical sensors
• Optional side tables

Website

https://www.zemat.com/impulse-welders/pulsa-eco/

Universal high frequency welder SIMPLA allows to work with PVC, PU, TPU materials and can be equipped with special impulse electrode for welding non-HF weldable fabrics made of PE, PP and other non-bipolar materials. The machine can also be equipped with FlexEL™ ‘soft’ multilayer welding electrode or curved electrodes for sealing round window profiles made of clear PVC or any other shapes requiring precision welding. SIMPLA is equipped with special deep and wide trough behind the electrode for material storage and handling. The machine has optional smooth glide wheels for easy movement in-around welded fabric, or relocation to a desired place in the manufacturing hall. Full advanced programming functionality, including ATS™ autotuning and WCS™ systems, is achieved thanks to onboard PLC integrated with 10″ touch screen HMI on a swing arm for easy access to the welding area. SIMPLA machines have HF power output from 10 to 20 kW for heavier production loads and reinforced heavy duty fabrics, effectively providing between up to 800 cm2 of welded surface with one weld cycle.

Applications:

• Small and large format technical textiles PVC or PU coated
• Tensile structures, tents, shade systems, truck covers and side curtains
• Advertising signs and large format billboards
• Swimming pool liners and covers, flood dams and water tanks
• Airport hangars, portable storage structures
• Containment pools, oil booms, ground liners

Unique features:

• Magnetic, stainless steel, folding table
• Large space behind the electrode
• Electrodes up to 1200 mm
• Upper press plate for custom tooling
• Foot pedal operation
• Swing arm HMI
• Joystick to control the electrode
• Positioning laser guides

Features:

• Simple to setup and easy to operate
• Available standard models with 10 / 15 / 20 kW output power
• Sealing efficiency from 1 kW: up to 40 cm2 for standard PVC materials
• Universal usage for PVC, PU, TPU, reinforced technical textiles
• PE, PP, Polyester, Nylon weldability with optional Impulse electrode
• New generation Hi-Q Gen5 EcoHF stable and efficient HF generator
• Manual, semi-automatic and automatic operation
• ZTG ATS™ - autotuning HF power output system
• WCS™ Weld Check System - verifying quality of welds with preset parameters
• Easy material positioning with deep trough behind electrode
• Electrodes up to 1200 mm length
• Quick release system of the electrodes
• Built in LED electrode illumination
• Swing arm with 10" touch screen HMI panel (270° access to welding area)
• Built in VPN client and VNC server for remote diagnostics / software updates
• USB port for handling recipes

Website:

https://www.zemat.com/high-frequency-welders/simpla/

Multipurpose, universal high frequency welding machine with unique foot and pneumatic operation

Original DEPTA NX is the smallest machine in a large family of ZEMAT TG HF welders. This universal high frequency welder is robustly constructed and designed for accuracy and long life.

DEPTA NX is a universal, high frequency welding machine and can be used in various industries. For seaming type work, a small tool mount is recommended to give good visibility and access to the work area. For other applications a large mount can be supplied giving rigid support over a wide tool area. Facilities are also available to increase the throat space, where excess materials have to be positioned behind the tooling.

DEPTA NX is widely used in medical, automotive and clothing industries for welding small add-on parts, like tubing, air and fluid valves, hooks, grommets, plates, etc. DEPTA NXhave a high frequency power output from 0.5 to 4kW. The machine is a perfect tool for auxiliary production where precision, manual approach, durability and strength are the keys.

FootDown™ System

• Lowering of the weld die/electrode platen by operator is done with equal press force foot pedal.
• Welding cycle and weld/seal pressing is executed with pneumatic cylinder for even and controlled pressure.

StrokeDOWN™ System

• Precision manual crank-knob system for quick and easy setup of height adjustment of welding electrode from the work table. Very useful for welding very thin films where seam thickness must be uniform and precise.

Applications:

• Welding and sealing thermoplastic elastomers (TPE), PVC, TPU, PU, PLA films and fabrics
• Medical and healthcare equipment
• Automotive parts and interior design elements
• Precision flat die or 3D welds in various shapes and sizes
• Embossing of natural and faux leather
• Packaging and office accessories
• Reflective materials and signage
• Protective clothing

Features:

• Precision line, spot and curve welds
• Universal usage for PVC, PET, PU, TPO, PLA
• High weld precision and efficiency
• Small footprint and great work ergonomics
• Work table or gooseneck capability
• Standard work table 800 x 480 mm
• ZTG ATS™ - Autotuning System for precise HF power control ​
• ZTG AntiFlash™ - ultra fast Solid State Arc protection
• Three stage power with PLC control
• 7" colour touch screen programmable HMI with PLC
• Easy action through pedal / toggle to reduce operator fatigue
• Double button operation
• Fully compliant with CE, FCC

Website:

https://www.zemat.com/high-frequency-welders/depta/

Suspended 360° rotating high frequency welder. Available in S, L and 3D versions.

The high frequency welder MAGNA is designed for welding large objects and allows 360° access to the working space. MAGNA is available in three versions – as a separate, suspended welding head or a large-format welding machine.

• Small and large format technical textiles PVC or PU coated
• Tensile structures, tents, shade systems, truck covers, water cisterns
• Advertising signs and large format billboards
• Swimming pool liners and covers, oil booms, flood dams and water tanks
• High speed doors
• Fishery tanks

MAGNA S ceiling suspended HF Welder has an output power of 10-25kW, pneumatic press, automatic PLC control and touch screen HMI. The machine is installed directly on the factory’s ceiling support beam, allowing 360 degree access around the work table and floor level production.

The HF generator, air cylinders and electric power supply unit is fully integrated within the suspended weld head, creating an open space for a lightweight work table of various sizes and shapes (rectangular or round). It can be installed right above the floor to allow for easy handling of heavy and high volume dimensional fabrics. The size of the welding/work table are custom-made in accordance with the HF welding electrode length.

Magna S machine is equipped with a hand operated rotating turret with 180+ deg. rotation function. They allow for open and easy access to the work table and the welding head from any direction and are used in the production process of large technical textile structures, high speed doors, fishery tanks, tents, tensile and membrane structures, advertising billboards, oil-booms, water cisterns, pool-liners, etc.

• Manual operation rotating turret with APEX planetary gears
• True 180º+degrees rotation with preset zero starting point
• Low height work table (floor level work function)
• Suspension assembly for ceiling beam installation
• Built in touch screen HMI
• Integrated HF generator, pneumatic and electric power supply unit
• Pneumatically driven downstroke electrode motion
• Pneumatic earthing foot for EMF emission control

Website:

https://www.zemat.com/high-frequency-welders/magna/

PULSA ECO is a semi-automatic advanced thermal impulse sealing machine for welding all kinds of technical textiles.

PULSA ECO is available in several standard versions differing in the width of the working area ex.: 320, 500, 600, 720 cm

PULSA ECO is a welding machine designed for technical textiles with a precision controlled welding parameters and manual functions for folding, overlapping, hem pockets, reinforcements, zippers and profiles.

The multistep sealing control process creates the best looking and strongest seams with ease and simplicity of use and full operator ergonomics.

• PVC laminated fabrics
• Vinyl coated fabrics, Vinyl Films
• Polyurethane (PU) coated fabrics, Polyurethane films
• Polypropylene-coated fabrics
• Polyethylene (PE)
• Thermoplastic
• Rubber fabrics (PE)
• Acrylics

• Excellent use with PVC, PE, PU, Acrylics – basically all coated thermoplastic fabrics, woven and non-woven
• Standard available weld lengths are 320 cm, 430 cm, 600 cm
• Welding seam widths: 8, 10, 15, 25 mm
• Manual folding, welding, overlap joining, Zippers, PVC profiles and reinforcements, stick / slat insertion with special tools – up to 320 cm long!
• Compact designed, opened design machine for better visibility of work space
• PLC controlled heating and cooling cycles for consistent welds
• Precision PLC temperature control (± 3 °C)
• Welding of pockets and hems with the use of simple folding tools
• Individual temperature control of upper and lower welding bars
• Universal use for welding seams in banners, sign, awnings, roller blinds, etc
• Optional lasers for ease of fabric positioning
• Advanced safety features with pressure switch and optical sensors
• Optional side tables

Website

https://www.zemat.com/impulse-welders/pulsa-eco/

Universal high frequency welder SIMPLA allows to work with PVC, PU, TPU materials and can be equipped with special impulse electrode for welding non-HF weldable fabrics made of PE, PP and other non-bipolar materials. The machine can also be equipped with FlexEL™ ‘soft’ multilayer welding electrode or curved electrodes for sealing round window profiles made of clear PVC or any other shapes requiring precision welding. SIMPLA is equipped with special deep and wide trough behind the electrode for material storage and handling. The machine has optional smooth glide wheels for easy movement in-around welded fabric, or relocation to a desired place in the manufacturing hall. Full advanced programming functionality, including ATS™ autotuning and WCS™ systems, is achieved thanks to onboard PLC integrated with 10″ touch screen HMI on a swing arm for easy access to the welding area. SIMPLA machines have HF power output from 10 to 20 kW for heavier production loads and reinforced heavy duty fabrics, effectively providing between up to 800 cm2 of welded surface with one weld cycle.

Applications:

• Small and large format technical textiles PVC or PU coated
• Tensile structures, tents, shade systems, truck covers and side curtains
• Advertising signs and large format billboards
• Swimming pool liners and covers, flood dams and water tanks
• Airport hangars, portable storage structures
• Containment pools, oil booms, ground liners

Unique features:

• Magnetic, stainless steel, folding table
• Large space behind the electrode
• Electrodes up to 1200 mm
• Upper press plate for custom tooling
• Foot pedal operation
• Swing arm HMI
• Joystick to control the electrode
• Positioning laser guides

Features:

• Simple to setup and easy to operate
• Available standard models with 10 / 15 / 20 kW output power
• Sealing efficiency from 1 kW: up to 40 cm2 for standard PVC materials
• Universal usage for PVC, PU, TPU, reinforced technical textiles
• PE, PP, Polyester, Nylon weldability with optional Impulse electrode
• New generation Hi-Q Gen5 EcoHF stable and efficient HF generator
• Manual, semi-automatic and automatic operation
• ZTG ATS™ - autotuning HF power output system
• WCS™ Weld Check System - verifying quality of welds with preset parameters
• Easy material positioning with deep trough behind electrode
• Electrodes up to 1200 mm length
• Quick release system of the electrodes
• Built in LED electrode illumination
• Swing arm with 10" touch screen HMI panel (270° access to welding area)
• Built in VPN client and VNC server for remote diagnostics / software updates
• USB port for handling recipes

Website:

https://www.zemat.com/high-frequency-welders/simpla/

Multipurpose, universal high frequency welding machine with unique foot and pneumatic operation

Original DEPTA NX is the smallest machine in a large family of ZEMAT TG HF welders. This universal high frequency welder is robustly constructed and designed for accuracy and long life.

DEPTA NX is a universal, high frequency welding machine and can be used in various industries. For seaming type work, a small tool mount is recommended to give good visibility and access to the work area. For other applications a large mount can be supplied giving rigid support over a wide tool area. Facilities are also available to increase the throat space, where excess materials have to be positioned behind the tooling.

DEPTA NX is widely used in medical, automotive and clothing industries for welding small add-on parts, like tubing, air and fluid valves, hooks, grommets, plates, etc. DEPTA NXhave a high frequency power output from 0.5 to 4kW. The machine is a perfect tool for auxiliary production where precision, manual approach, durability and strength are the keys.

FootDown™ System

• Lowering of the weld die/electrode platen by operator is done with equal press force foot pedal.
• Welding cycle and weld/seal pressing is executed with pneumatic cylinder for even and controlled pressure.

StrokeDOWN™ System

• Precision manual crank-knob system for quick and easy setup of height adjustment of welding electrode from the work table. Very useful for welding very thin films where seam thickness must be uniform and precise.

Applications:

• Welding and sealing thermoplastic elastomers (TPE), PVC, TPU, PU, PLA films and fabrics
• Medical and healthcare equipment
• Automotive parts and interior design elements
• Precision flat die or 3D welds in various shapes and sizes
• Embossing of natural and faux leather
• Packaging and office accessories
• Reflective materials and signage
• Protective clothing

Features:

• Precision line, spot and curve welds
• Universal usage for PVC, PET, PU, TPO, PLA
• High weld precision and efficiency
• Small footprint and great work ergonomics
• Work table or gooseneck capability
• Standard work table 800 x 480 mm
• ZTG ATS™ - Autotuning System for precise HF power control ​
• ZTG AntiFlash™ - ultra fast Solid State Arc protection
• Three stage power with PLC control
• 7" colour touch screen programmable HMI with PLC
• Easy action through pedal / toggle to reduce operator fatigue
• Double button operation
• Fully compliant with CE, FCC

Website:

https://www.zemat.com/high-frequency-welders/depta/