Rotary turntable high frequency welder

Turntable OPTIMA high frequency welder is made specifically for production in various industries: automotive, medical, packaging, recreation, rehabilitation, textile and clothing, etc. The machine provides manufactures with a high-power high frequency output and a custom mandrel style press for a versatile and reliable sealing/welding process.

Applications

• Small and large format technical textiles PVC or PU coated
• Medical equipment: blood, urine, colostomy and drainage bags
• Automotive: pneumatic lumbar support systems, sun visors, fuel and air assembly parts

• Stationery: covers, albums, business card holders, notebooks
• Elements of garments and protective clothing
• Advertising, embossed logos, traffic signs
• Packaging: clam-shell and blister PVC, PET-G, A-PET

Features:

• 4, 6 or 8 workstations
• Single, double or triple HF weld heads operation
• Fully automated HF weld cycles with adjustable rotating speed
• High pressure sealing with enhanced ram guidance
• Production speed: 5/7 cycles/min
• Programmable memory storage for 1000 of weld recipes
• Touch screen HMI and onboard PLC
• C-frame welded steel structure with integrated HF generator
• Pneumatic HF press operation (hydraulic on request)
• Optional loaders / unloaders and electrode heating / cooling
• ZTG ATS™ Autotuning system and ultrafast ARC limiter
• ZTG iCom internet connection module
• Customized size work platens
• Ideal for PVC, PU, PET-G, A-PET, PLA products
• Freestanding control panel with remote access

Website:

https://www.zemat.com/high-frequency-welders/optima/

Universal high frequency welder SIMPLA allows to work with PVC, PU, TPU materials and can be equipped with special impulse electrode for welding non-HF weldable fabrics made of PE, PP and other non-bipolar materials. The machine can also be equipped with FlexEL™ ‘soft’ multilayer welding electrode or curved electrodes for sealing round window profiles made of clear PVC or any other shapes requiring precision welding. SIMPLA is equipped with special deep and wide trough behind the electrode for material storage and handling. The machine has optional smooth glide wheels for easy movement in-around welded fabric, or relocation to a desired place in the manufacturing hall. Full advanced programming functionality, including ATS™ autotuning and WCS™ systems, is achieved thanks to onboard PLC integrated with 10″ touch screen HMI on a swing arm for easy access to the welding area. SIMPLA machines have HF power output from 10 to 20 kW for heavier production loads and reinforced heavy duty fabrics, effectively providing between up to 800 cm2 of welded surface with one weld cycle.

Applications:

• Small and large format technical textiles PVC or PU coated
• Tensile structures, tents, shade systems, truck covers and side curtains
• Advertising signs and large format billboards
• Swimming pool liners and covers, flood dams and water tanks
• Airport hangars, portable storage structures
• Containment pools, oil booms, ground liners

Unique features:

• Magnetic, stainless steel, folding table
• Large space behind the electrode
• Electrodes up to 1200 mm
• Upper press plate for custom tooling
• Foot pedal operation
• Swing arm HMI
• Joystick to control the electrode
• Positioning laser guides

Features:

• Simple to setup and easy to operate
• Available standard models with 10 / 15 / 20 kW output power
• Sealing efficiency from 1 kW: up to 40 cm2 for standard PVC materials
• Universal usage for PVC, PU, TPU, reinforced technical textiles
• PE, PP, Polyester, Nylon weldability with optional Impulse electrode
• New generation Hi-Q Gen5 EcoHF stable and efficient HF generator
• Manual, semi-automatic and automatic operation
• ZTG ATS™ - autotuning HF power output system
• WCS™ Weld Check System - verifying quality of welds with preset parameters
• Easy material positioning with deep trough behind electrode
• Electrodes up to 1200 mm length
• Quick release system of the electrodes
• Built in LED electrode illumination
• Swing arm with 10" touch screen HMI panel (270° access to welding area)
• Built in VPN client and VNC server for remote diagnostics / software updates
• USB port for handling recipes

Cutting edge technology:

• Conveyor table automatic loading
• Automatic feeder with edge control
• Multi-platfirm software, io conversion and nesting
• Customized table size
• Angular cutting for 3d structures/composites
• Single setting multifuncionality
• Vacuum table with cutting zone control
• Presicion cut control pressure foot

The concept of Randix digital cutting plotters was developed by the best European and American designers and engineers over 60 years of industry wide experience in a constant technology improvement. The on-time delivery, reliable and proven technology, worldwide technical and sales support are the key elements to achieving the market success and satisfying even the most demanding industrial customers.

The Plug-and-Play Changeover System for cutting tools is an innovative approach to turn the basic cutting table into the most sophisticated digital cutting machines utilizing all technologically feasible cutting and marking tools. Our flatbed plotter offer full cutting flexibility for wide range of modern industrial fabrics, non-wovens, composites, honeycomb structural materials, rigid polymers and soft metals.

Available modules:

• Standard - Holder for most RX tools w
• Pen - Support for the marking tool pneumatically driven with a positioning laser pointer
• Laser - Holder for the laser cutting tool (RTL)
• Router - Holder for router tool and router sanding with Z axis control
• Ultrasonic - Holder for ultrasonic tools (RTU and RTUC)

RXS - UNIQUE INTUITIVE SOFTWARE:

• Specific and proprietary rxs software for Randix machines
• Easy to use and compatible with the standard drawing file formats: .dxf, .hpgl and .iso
• It can be configured with tools for all types of materials and cutting modes to provide the user with full control of every detail in order to achieve the best desired results
• Its simulation mode allows the user to create the files, set the parameters and visualize the equipment operation independently of the machine
• Optional software modules: + automatic nesting, + touchcad, for the design of tensile structures, canvas, inflatables or sails

Multipurpose, universal high frequency welding machine with unique foot and pneumatic operation

Original DEPTA NX is the smallest machine in a large family of ZEMAT TG HF welders. This universal high frequency welder is robustly constructed and designed for accuracy and long life.

DEPTA NX is a universal, high frequency welding machine and can be used in various industries. For seaming type work, a small tool mount is recommended to give good visibility and access to the work area. For other applications a large mount can be supplied giving rigid support over a wide tool area. Facilities are also available to increase the throat space, where excess materials have to be positioned behind the tooling.

DEPTA NX is widely used in medical, automotive and clothing industries for welding small add-on parts, like tubing, air and fluid valves, hooks, grommets, plates, etc. DEPTA NXhave a high frequency power output from 0.5 to 4kW. The machine is a perfect tool for auxiliary production where precision, manual approach, durability and strength are the keys.

FootDown™ System

• Lowering of the weld die/electrode platen by operator is done with equal press force foot pedal.
• Welding cycle and weld/seal pressing is executed with pneumatic cylinder for even and controlled pressure.

StrokeDOWN™ System

• Precision manual crank-knob system for quick and easy setup of height adjustment of welding electrode from the work table. Very useful for welding very thin films where seam thickness must be uniform and precise.

Applications:

• Welding and sealing thermoplastic elastomers (TPE), PVC, TPU, PU, PLA films and fabrics
• Medical and healthcare equipment
• Automotive parts and interior design elements
• Precision flat die or 3D welds in various shapes and sizes
• Embossing of natural and faux leather
• Packaging and office accessories
• Reflective materials and signage
• Protective clothing

Features:

• Precision line, spot and curve welds
• Universal usage for PVC, PET, PU, TPO, PLA
• High weld precision and efficiency
• Small footprint and great work ergonomics
• Work table or gooseneck capability
• Standard work table 800 x 480 mm
• ZTG ATS™ - Autotuning System for precise HF power control ​
• ZTG AntiFlash™ - ultra fast Solid State Arc protection
• Three stage power with PLC control
• 7" colour touch screen programmable HMI with PLC
• Easy action through pedal / toggle to reduce operator fatigue
• Double button operation
• Fully compliant with CE, FCC

Website:

https://www.zemat.com/high-frequency-welders/depta/

Automated traveling head high frequency welder for PVC film

TARPA PRO high frequency welder is designed specifically for production of large format tensile structures, membranes, tarpaulin, tents, oil booms, truck covers, swimming pool liners & covers, airline hangars, large billboards, fast doors, side curtains

Applications:

• Large format technical textiles with welds up to 50m long and 70mm wide
• Single weld cycles up to 1000cm2 welded area
• Tensile structures, tents, shade systems, truck covers and side curtains
• Swimming pool liners and covers, oil booms, flood dams and water tanks
• Airport hangars, portable storage structures, containment pools, ground liners
• Advertising signs and large format billboards

Features:

• High efficiency HF weld cycles with 10 / 15 / 20 / 25 kW output power
• Sealing efficiency from 1kW: 40cm2 for standard PVC materials
• Stable and efficient fifth generation HF generator - Hi-Q Gen 5 EcoHF
• Welding of technical textiles, PVC, PU, ​​TPU coated fabrics
• Possibility of welding PE and PP using a pulse electrode
• Precise inverter-controlled head movement mechanism
• Working table length: up to 100 m
• The surface of the work table is made of magnetic steel
• Possibility to install more than one head on the same tracks
• WCS ™ weld control system
• ATS ™ automatic power control system - output power control based on a special algorithm
• Possibility to work with linear and shaped electrodes
• 8-position multifunction joystick
• LED illumination of the working area
• Back gutter along the work table for large-size materials
• Lasers for material positioning
• 10 "intuitive HMI touch panel with PLC controller
• USB and WAN / LAN interfaces
• Built-in VPN client and VNC server, remote upgrade and diagnostics possible
• Possibility to change the height of the electrode without switching off the pressure sensor
• Possibility of moving the welding heads with one hand
• Programmable lap width (weld cover)
• QuickGRIP ™ quick electrode replacement system
• Electrode holder length: 1500 mm (Option: 1700 mm)
• Ecool ™ electrode cooling system

Automated, traveling head high frequency welderTARPA PRO HF Welder heat sealer is designed specifically for production of large format tensile structures, membranes, tarpaulin, tents, oil booms, truck covers, swimming pool liners & covers, airline hangars, large billboards, fast doors, side curtains, etc.

The machine can be equipped with special impulse electrode for welding non-HF weldable fabrics made of PE and PP, as well as FlexEL ‘soft’ multilayer welding electrode and curved HF electrodes for sealing round window profiles made of clear PVC and any other shapes requiring precision welding.

TARPA PRO model is equipped with special high precision ball bearing linear motion gear, controlled by frequency inverter and glide-on railing to achieve a perfect continuous straight line seam. Optional vacuum work table with the length up to 100 meters and laser guides allow handling of large format materials and precision weld positioning for fast production setup.

Full advanced programming functionality, including ATS™ auto-tuning, WCS™ weld control systems and expanded linear weld control (spot sealing, cycle left-right-left welds, parking and starting at any end, overlap welds) is achieved thanks to onboard PLC integrated with 10” touch screen HMI.

TARPA PRO machines have HF power output 6/10/15/20kW and optionally 25kW for large production loads and reinforced heavy-duty fabrics, effectively providing between 240-1000cm2 of welded surface with one weld cycle.

Website:

https://www.zemat.com/high-frequency-welders/tarpa-pro/