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Exhibitors & products at Techtextil 2026

VB SET S.r.l.

EasySpin One: Spin-draw Industrial (technical) yarn spinning machine

EasySpin One: Spin-draw Industrial (technical) yarn spinning machine

Description

EASYSPIN-ONE, concept to produce high tenacity yarn for technical application, is based on our property design of Integrated Production Units (IPU):

  • Each IPU is a spinning machine module available in different configurations, from Class1 to Class4, depending from the required range of denier.
  • Number of IPU on each machine is defined according to the required capacity. Innovative IPU arrangement maintains a very short melt polymer residence time.
  • IPU design minimizes contact points of yarn on thread-guides allowing higher production speed, less breaks and low broken filaments level.
  • IPU compact draw field, where all components are easy to be managed by just one operator, allows an easy string-up.
  • IPU lean design optimizes production cost
  • The machine design allows a complete pre-assembling and testing of all parts in our factory before shipment to assure a very fast reassembling on site.

Highlights:

  • Range of denier from 15 to 3000 Den
  • Class 1, Class 2 and Class 4 arrangements
  • Modular IPU design for:
  • Tenacity above 9 gr/den
  • Very low shrinkage yarn
  • High quality yarn standard
  • One operator only for draw field string up
  • Low energy cost
  • Low cost easy maintenance
  • Fast installation


    IPU – Integrated Production Unit

    Concept is based on the design of highly integrated production units (IPU).

    Each IPU is a spinning machine Class 1 for coarse denier, (1 end up to 3000 Den is processed in each draw field), Class 2 for medium denier (2 ends from 500 up to 1500 Denier is processed in each draw field), Class 4 for fine-medium denier (4 ends from 30 to 500 Denier is processed in each draw field)

    Very short residence time

    According to required capacity EasySpin One concept can combine the IPU by different arrangements, maintaining a very short melt polymer residence time.

    Designed for high performance yarn

    Equipment arrangement allows production of high performance yarn such high tenacity with very low shrinkage.

    Optimized yarn path

    IPU concept minimizes contact points of yarn on thread-guides allowing higher production speed, less yarn breaks and low broken filaments (fluffs) per bobbin

    High full bobbin ratio

    IPU concepts achieves the highest percentage of full bobbin ratio

    Easy string up

    IPU has a very compact draw field, where all components are easy to be managed by a single operator

    Reduced maintenance cost

    The most critical components are reduced in size with a innovative simplified design that allows fast, easy and inexpensive maintenance

    Easy and fast assembling on site

    IPU concepts allows a complete pre-assembling and testing of all parts in our factory before shipment to assure a machine working faultless within 4 weeks from the delivery.

    More products by VB SET S.r.l.

    VB - MONO spinning systems for monofilament production

    VB-MONO concept is an extrusion line designed to produce high quality monofilament yarns processing standard polymers like PET, PA6, PA66, PBT, PP, PE.

    The line can be designed with technological upgrade in order to process high performance polymers like PA12, PLA, PPS, etc.

    Each line is designed for an optimum diameter range depending from number of monofilament and required throughput

     

    Highlights:

    • Produce diameter ranges from 0,07 to 2,00 mm.
    • Process standard polymers and high performance polymers
    • Available design for production of bicomponent monofilament
    • Draw of the monofilament in hot air oven, steam or water bath
    • Annealing of the monofilament in hot air ovens
    • Low energy cost
    • Easy maintenance


    High quality monofilament

    All components are designed to keep high precision on temperature uniformity in extrusion, polymer distribution, spinneret heating, filament cooling, godets, stretching and annealing ovens. The result is a uniform product with low CV of the main product parameters.




    Spinning performance

    Polymer melt distribution in the spin pack/spinneret and the choice of mixing points of the melt stream allows narrow deviation of the filament size and even monofilament section.

    Low residence time respecting the ideal melt polymer share rate allow minimum degradation of the polymer, to reach yarn tenacity level up to 7 gpd.

    Stretching and annealing

    Air ovens are designed to keep temperature variation within 1 degree from set point. The airflow is laminar, and the monofilaments inside the oven maintain straight path with minimum vibration


    Different machine set-up for all kind of monofilament yarn

    Monofilament machine can be supplied with one extruder or with two extruders for bi-colour of bicomponent yarn production.

    EASYSPIN LAB: Modern high quality Compact Laboratory - Pilot spinning machine

    Testing of polymer and additives for yarn production

    EASYSPIN-LAB concept is the compact Laboratory and Pilot spinning machine especially suitable for:

    • Colour matching
    • Testing of spinnability of polymer and chemical materials
    • Production of material samples
    • Development of new fibres for special applications
    • Production of small lots of fibres
    • Research on polymers and fibres


    We provide:

    • Solutions for different spinning processes POY, FDY, HT, BCF with the possibility to run some or all of these processes on the same machine.
    • Solutions for producing yarn homo-polymer and bicomponent
    • Design for processing all standard polymers (PET, co-PET, PA, PP, PBT, PTT, PLA etc)
    • Design for processing high performance polymer (PEEK, PVDF, ECTFE, ETFE, FEP, PFA, etc)
    • Design for processing resorbable polymers for medical sector
    • A variety of optional and customized solutions.

    Models available:

    • EASYSPIN-LAB1: suitable for POY
    • EASYSPIN-LAB2: suitable for POY, FDY
    • EASYSPIN-LAB3: suitable for POY, FDY, BCF
    • EASYSPIN-LAB4: suitable for POY, FDY, HT
    • EASYSPIN-LAB5: suitable for POY, FDY, HT, BCF
    • EASYSPIN-LAB6: suitable for FDY, BCF Tri-color


    All EASYSPIN-LAB equipment is available in the variant BICO, for bicomponent yarn


    It is the ideal machine to test if a polymer is suitable for extrusion spinning and support its development



    Flexible in processing yarn samples and small lots of yarn

    The machine is available in several configuration depending from the yarn (type and denier range) to be produced. Machine can produce high speed yarn as POY, FDY, BSY, BCF, Technical Yarn.

    Machine can be designed to run single polymer or bicomponent yarn


    Flexible for colour matching

    Design with short residence time allows a very quick colour change, ideal for efficient colour matching and colour development


    Efficient research and development

    Machine flexibility and easy operation allows yarn manufacturer, polymer and additive producers as well as research institutes to get a fast feedback from the yarn process for a efficient work on the research and development of new products


    Compact Design

    With its compact design the machine can be be installed inside small laboratory room. Machine is designed on plug & play philosophy and completely pre-tested in our workshop for easy installation on a laboratory.


    Easy handing

    Compact concept allows the lab machine to be operated by one operator only.


    Custom made release

    The machine concept allows further flexibility for Custom made realization, according to specific need in terms of polymer, denier range, dpf range, process temperature, process speeds.

    VB MAST: dope dyed extrusion technology

    VB-MAST side-extruder concept is the state-of the art solution to produce high quality dopedyed (solution dyed) yarn.

    Dope dyed yarn spinning is year after year becoming a key factor to reduce the environmental impact of the package dyed and piece dyed processes. Producing colour yarn with VB-MAST technology eliminates all water pollution and discharge of harmful waste.

    Highlights:

    • VB-MAST is based on a dedicated design of dynamic mixer developed to allow a very uniform mixing of the white melt streamwith the coloured melt, without colour degradation.
    • Accurate process control on pressure, temperature and mixer revolution speed allows to repeat the colour time after time. It is possible to adjust shade deviations inducted by variation in the raw material.
    • Using dedicated side extruder to melt the master batch, the main extruder is never polluted.
    • Melt injection unit is easy dismountable for fast cleaning.
    • The colour melt dosing is performed by a metering pump for the most effective and precise dosing.

    Wide experience

    Since 1996 we successfully supply equipment for dope dyed spinning for POY, FDY, HOY, IDY. Our wide experience is at disposal of our Customer to enter in and develop this speciality business.

    Colour uniformity

    A dedicated design of dynamic mixer is developed to allow a very uniform mixing of the white melt stream with the coloured melt. The dynamic mixer can be installed as prolong of the main extruder screw or inserted in the polymer line.


    Colour repeatability

    Accurate process control on pressure, temperature and mixer revolution speed allows to repeat the colour time after time. It is possible to correct shade deviations inducted by variation in the raw material.


    Fast colour change

    Using dedicated side extruder to melt the master batch, the main extruder is never polluted. Melt injection unit is easy dismountable for fast cleaning. Mixing grooves in the dynamic mixer are shaped to avoid colour degradation.

    Precision dosing

    Using dedicated side extruder to melt the master batch, the colour melt dosing is performed by a metering pump for the most effective and precise dosing. In case of master batch dosing using a gravimetric unit system special installation of dosing unit are advised to minimize dosing errors due to vibrations.


    Less degradation on master batch material

    Parallel spinning design allows a complete pre-assembling and testing of all parts in our factory before shipment to assure a machine working faultless within few weeks from the delivery.