DEMAS Aİ. AUTOMATIC CAMERA CONTROLLED FABRIC DEFECT INSPECTION SYSTEM

FABRIC PACKING MACHINES FOR ROLLS, BOOK FORM AND FOLDED FABRICS;

• Fabric rolls wrapping with nylon film, side sealing with thermal welding method,
• 80-100 rolls/hour packing capacity
• Packaged roll is passed through shrink unit for close-fitting wrapping (optional)
• Multi-loading from roll machine to conveyors and automatic pinpoint multi-dispatching to carriages,
• Three different nylon film widths of roll for changing system according to different roll widths,
• Specific solutions for packing of big diameter rolls,
• All the electric, electronic and mechanic items of the machine are guaranteed for 12 (twelve) months.

Full Lycra open-width finished knitted fabric is transferred thanks to conveyor system which has precise distance sensors and then it is inspected with saving unshrinkabilty value finally rolled without tension.

Automatic stop at the end of the fabric and precise meter measurement between (±) 0.5% tolerance interval.

Computer supported Quality Control System and Optimization System. (Option)

Weight measurement of roll and Barcode printer system for wrapped roll.

Fabric width alteration is followed and saved by aid of width measurement system during inspectional process. (Option)

Cross cutting with motorized blade at the end of the fabric roll. (Option)

Wrapping faabric roll with nylon film and closing edges by insufflate hot air.

Automatic Barcode labelling system on to the fabric rolls.

DEMAS AI-Supported Camera-Controlled Fabric Inspection Software System.

Introducing DEMAS AI-Supported Camera-Controlled Fabric Inspection Software System – the intelligent solution designed to revolutionize your quality control workflow.

Whether you’re in weaving, knitting, dyeing, or finishing, our system helps you detect fabric defects in real-time with unmatched precision.

Demas.AI's modern and innovative interface detects during real-time streaming, simplifying the operator monitoring process.

Demas.AI is revolutionizing traditional, human-driven fabric quality inspection processes with its ground breaking technology.

This innovative device by Demas.AI instantly detects fabric surface defects through AI-based analysis,

accelerates inspection processes and optimizes material usage for greater efficiency.

With our solution, you can reduce waste, save labor costs, and meet the highest quality standards – all while speeding up your production line.

🔍 Key Benefits:

- High-Speed, Real-Time Detection of defects including holes, stains, broken yarns, and more.

- AI-Powered Image Processing for consistent and reliable results.

- User-Friendly Interface for easy control, monitoring, and reporting.

- Automatic Defect Mapping & Reporting to reduce manual inspection time.

- Scalable Integration with existing production lines and ERP systems.

- Maximum speed of 50 m/min for plain fabrics.

- Maximum speed of 35 m/min for patterned fabrics.

- Adjustable defect sensitivity.

- Integrated operation with ERP system.

- Thermal camera for defect detection.

- User-friendly interface.

- Continuous defect tagging and monitoring system.

- Real-time defect detection and mapping method.

- Real-time measurement of fabric width, length and weight.

- Intelligence reporting infrastructure with barcode printing feature.

- Live reporting feature during streaming.

- Real-time autonomous artificial intelligence supported surface analysis system.

📊 Proven ROI: Our clients report a 30% reduction in defects and a 25% increase in inspection speed within the first three months of implementation.

• PLC CONTROLLED ON TOUCH SCREEN
• Packing Capacity 50-60 rolls/hour according to the operator's working speed with the machine.
• With the help of sensored automatic diameter measurement system, can be measured the diameter of the roll in the entrance by sensors and nylon film waste is reduced according to the roll diameter.
• It is suitable for packing Min.150mm Max. 350mm fabric rolls diameter.
• Edge closing of the roll is done by insufflating the hot air at the both two side of the roll and puckers the nylon film. When the roll is rotating on the cylinder hot-air blowers approach near both side of the roll and the nylons are heated properly and then they are puckered.
• Puckered nylon film is pressed towards to frontal side of the roll with the plates.

Hot air blowers is used to close the roll edge. Edge closing operation is done by insufflates the air at the both two side of the roll and puckers the nylon film and then presses them (the puckered nylon) to frontal area of the roll. Hot-air insufflate is obtained by the fans which are placed on the heat source.

• When the roll is rotated on the cylinder hot-air blowers approach near both side of the roll and the nylons are heated properly and then they are puckered.
• Puckered nylon film is pressed towards to frontal side of the roll with the plates.

FABRIC PACKING MACHINES FOR ROLLS, BOOK FORM AND FOLDED FABRICS;

• Fabric rolls wrapping with nylon film, side sealing with thermal welding method,
• 80-100 rolls/hour packing capacity
• Packaged roll is passed through shrink unit for close-fitting wrapping (optional)
• Multi-loading from roll machine to conveyors and automatic pinpoint multi-dispatching to carriages,
• Three different nylon film widths of roll for changing system according to different roll widths,
• Specific solutions for packing of big diameter rolls,
• All the electric, electronic and mechanic items of the machine are guaranteed for 12 (twelve) months.

Full Lycra open-width finished knitted fabric is transferred thanks to conveyor system which has precise distance sensors and then it is inspected with saving unshrinkabilty value finally rolled without tension.

Automatic stop at the end of the fabric and precise meter measurement between (±) 0.5% tolerance interval.

Computer supported Quality Control System and Optimization System. (Option)

Weight measurement of roll and Barcode printer system for wrapped roll.

Fabric width alteration is followed and saved by aid of width measurement system during inspectional process. (Option)

Cross cutting with motorized blade at the end of the fabric roll. (Option)

Wrapping faabric roll with nylon film and closing edges by insufflate hot air.

Automatic Barcode labelling system on to the fabric rolls.

DEMAS AI-Supported Camera-Controlled Fabric Inspection Software System.

Introducing DEMAS AI-Supported Camera-Controlled Fabric Inspection Software System – the intelligent solution designed to revolutionize your quality control workflow.

Whether you’re in weaving, knitting, dyeing, or finishing, our system helps you detect fabric defects in real-time with unmatched precision.

Demas.AI's modern and innovative interface detects during real-time streaming, simplifying the operator monitoring process.

Demas.AI is revolutionizing traditional, human-driven fabric quality inspection processes with its ground breaking technology.

This innovative device by Demas.AI instantly detects fabric surface defects through AI-based analysis,

accelerates inspection processes and optimizes material usage for greater efficiency.

With our solution, you can reduce waste, save labor costs, and meet the highest quality standards – all while speeding up your production line.

🔍 Key Benefits:

- High-Speed, Real-Time Detection of defects including holes, stains, broken yarns, and more.

- AI-Powered Image Processing for consistent and reliable results.

- User-Friendly Interface for easy control, monitoring, and reporting.

- Automatic Defect Mapping & Reporting to reduce manual inspection time.

- Scalable Integration with existing production lines and ERP systems.

- Maximum speed of 50 m/min for plain fabrics.

- Maximum speed of 35 m/min for patterned fabrics.

- Adjustable defect sensitivity.

- Integrated operation with ERP system.

- Thermal camera for defect detection.

- User-friendly interface.

- Continuous defect tagging and monitoring system.

- Real-time defect detection and mapping method.

- Real-time measurement of fabric width, length and weight.

- Intelligence reporting infrastructure with barcode printing feature.

- Live reporting feature during streaming.

- Real-time autonomous artificial intelligence supported surface analysis system.

📊 Proven ROI: Our clients report a 30% reduction in defects and a 25% increase in inspection speed within the first three months of implementation.