Mogul’s PET spunbond consists of extruding continuous fibers onto an endless belt and then bonding with either point bonding or flat thermal bonding.

Mogul PET spunbond is available with either round or trilobal shaped fibers.

Mogul is among very few companies that can provide a fine fiber polyester spunbond. Many companies have difficulty with spunbond polyester due to its comparatively difficult processing as related to spunbond polypropylene.

Spunlace technology is hydroentangled bonding of a carded web. Basically, a carded web is formed from various fibers and then the formed web is entangled (bonded) by streams of high pressure water jets. Spunlace is a growing technology in the nonwovens field and has become the preferred fabric for wipes. Mogul has 2 parallel laid lines.

Parallel laid is the technology where fibers are laid in machine direction so have less Tensile in cd direction and mostly used for wipes and hygiene applications.

FSC, PEFC AND OEKO-TEX CERTIFICATES ARE AVAILABLE

MADALINE® Bico Microfilament Hydro-entangled Fabric.

Madaline uses state-of-the-art patented bico technology with unique filament designs that are sheared and subjected to high pressure water jets to simultaneously fibrillate and entangle and consolidate the microfilaments.

Microfilaments are up to 100 times thinner than a human hair which is the key to Madaline's unique properties.

Its dense structure provides very good barrier and filtration properties. And thanks to microfilaments it is very absorbent, but quick to dry, and breathable (good moisture management) and washable. It also exhibits very good thermal insulation, wind resistance and UV protection.

Madaline’s properties make it uniquely applicable for processes such as finishing, dyeing, printing, cutting and stitching just like any traditional textile. This unique technology provides very smooth fabric hand that is closest to textiles with excellent dye capability and durability.

This technology uses 2 different filament shapes either in form of’’ hybrid Mixed Media” or ‘’multilobal’’ form which provides:

• Higher tensile and tear strength (create a rip-stop)
• Higher permeability
• Lower energy costs
• No delamination as in multiple beam systems

Madaline® fabrics can be used for a wide range of different applications such as;

• Clothing (sportswear,jeans, leisure wear, uniforms and workwear)
• Home textiles
• Industry
• Digital large-format printing media for signs and advertising and printed labels
• Mattress covers (anti-allergy and dust mite properties)
• Dry wipes and towels (sports towels, industrial cleaning cloths
• Filtration
• Technical packaging
• Sun protection (tents, shelters, awnings, truck covers) and window blinds
• Coating substrates and synthetic leather backing
• Wall covering
• Automotive applications (interior seat covers)
• Acoustic insulation for cars and building applications

Bicomponent Polyester Spunbond technology is a polymer based technology which consists of a core and sheath component in each fiber where the core is PET and sheath is CoPet. For the trilobal shaped fibers the CoPet is in the tips of the polymer lobes. The presence of CoPet in each fiber allows fiber to fiber bonding. As compared to standard flat bond PET spunbond, it has higher CD tensile and abrasion resistance and higher internal bonding. Mogul Bico PET is a unique and premium product because of a very limited industry technology and a very limited number of suppliers.

Spunlace technology is hydroentangled bonding of a carded web. Basically, a carded web is formed from various fibers and then the formed web is entangled (bonded) by streams of high pressure water jets. Spunlace is a growing technology in the nonwovens field and has become the preferred fabric for Wipes but also growing in technical and durable applications.

Crosslapping gives more strength to the fabric and the MD/CD ratio will be very close to 1:1. The difference to parallel spunlace is that crosslapper equipment will form the web by laying down the carded fiber at a 90 degree angle to the belt direction, with a back and forth motion over the width of the belt. By varying the belt’s speed, the web’s fiber orientation is adjusted including the web’s thickness.

End Uses:

• Artificial leather backing
• Automotive (headliners and other apps)
• Dry Wipes
• Medical
• Filtration
• Wet Wipes
• Coating substrates
• Depilation pads
• Shoe components
• Building material